USED, LP PIPE INSPECTION SYSTEM FOR DYE PENETRANT TESTING
Brand
ARC SPECIALTIES
Model
Type
Pipe, Testers
Stock #
19707
Condition
Used
Year
2015
Status
For Sale
Location
Houston, Texas
United States
Specifications
Equipped With
NOTE: SPECIFICATIONS AS WRITTEN BY ARC SPECIALTIES
PROCESS: LP DYE PENETRANT TESTING
DYE: FLUORESCENT
MAXIMUM PIPE LENGTH: 40'
LP PIPE INSPECTION:
The dye-penetrate will have a steel structure with guide ways to allow the head assembly carriage to move along while testing. The test head assembly mount is secured to the machine cart that travels on track to enter inside the part. The machine cart has testing equipment mounted to it such as the tanks and manifolds. The part will need to be rotated by turning rolls. (Provided by customer) The system will need to have one driver turning roll assembly that is stationary and connected to the test head assembly support base. The test head assembly support base has a mating cut out that the head assembly mount drives into to steady and support itself while the head assembly carriage travels through the part during the testing process. The head assembly support base also has an end stop roller to prevent walking of the housing. The idler roller assembly is adjustable along a track for different lengths. All of the listed equipment will be on a skid base track that will extend to the head assembly support base. The electrical enclosure and fluid equipment is placed beside the machine for accessibility.
SKID BASE TRACK AND CARRIAGE:
CARRIAGE ASSEMBLY:
DYE PENETRANT DELIVERY SYSTEM:
SPRAY LANCE:
PROCESS: LP DYE PENETRANT TESTING
DYE: FLUORESCENT
MAXIMUM PIPE LENGTH: 40'
LP PIPE INSPECTION:
The dye-penetrate will have a steel structure with guide ways to allow the head assembly carriage to move along while testing. The test head assembly mount is secured to the machine cart that travels on track to enter inside the part. The machine cart has testing equipment mounted to it such as the tanks and manifolds. The part will need to be rotated by turning rolls. (Provided by customer) The system will need to have one driver turning roll assembly that is stationary and connected to the test head assembly support base. The test head assembly support base has a mating cut out that the head assembly mount drives into to steady and support itself while the head assembly carriage travels through the part during the testing process. The head assembly support base also has an end stop roller to prevent walking of the housing. The idler roller assembly is adjustable along a track for different lengths. All of the listed equipment will be on a skid base track that will extend to the head assembly support base. The electrical enclosure and fluid equipment is placed beside the machine for accessibility.
SKID BASE TRACK AND CARRIAGE:
Constructed steel frame
Leveling and anchor pads
Inverted angle track
Leveling and anchor pads
Inverted angle track
Gear tooth drive rack
Flexible Cable Track
Flexible Cable Track
Floor track fabricated to a 5 degree downward angle
End of travel limit switches
Adhesive back visual scale
Adhesive back visual scale
Lance adjustable height end support
CARRIAGE ASSEMBLY:
Spray Lance centerline to be 2-3 ft. off floor level
V roller wheels
V roller wheels
Spray Lance Clamp
Mounting for Delivery System Components
Gearbox
Electric motor
Pinion Gear
DYE PENETRANT DELIVERY SYSTEM:
5 gallon tank for Developer located on carriage
5 gallon tank for Penetrate located on carriage
Developer Pump
Penetrate Pump
Water High Pressure Pump
Developer Pressure Regulator/Gauge/Solenoid
Penetrate Pressure Regulator/Gauge/Solenoid
Penetrate Pressure Regulator/Gauge/Solenoid
Water High Pressure Regulator/Gauge/Solenoid
Water Low Pressure Regulator/Gauge/Solenoid
Air Pressure Regulator/Solenoid
Manual flush achieved via air line manual connection
SPRAY LANCE:
Tubular Steel Construction
4 dedicated passage tubes for each spray media
Camera signal cable tube
Individual quick connects at carriage end
Custom quick connect for spray nozzles and camera
4 Custom spray nozzles for each spray media
Polyurethane roller wheels at end of spray lance with mounting shims
CAMERA SYSTEM:
2 high resolution CCTV Cameras for snout and belly views
Remote focus control of belly camera for crisp defining images
CONTROL SYSTEM:
CAMERA SYSTEM:
2 high resolution CCTV Cameras for snout and belly views
Remote focus control of belly camera for crisp defining images
High intensity remote controlled Illumination
Independent intensity control of forward and aft side Illumination
52mm diameter, 14-inch fixed focus camera
High magnification
High magnification
Exterior visual indicator placed at center view of belly camera sized at 1/16" wide
UV Lighting Package
CONTROL SYSTEM:
Operator Console
15 Inch Display Monitor for Camera Image Carriage Travel Speed Potentiometer Carriage Forward/Reverse Selector Switch
Emergency Stop Circuit with Mushroom Pushbutton and Reset
Spray Process on Maintained Pushbutton Spray Process Rotary Selector Switch
- High Pressure Water Wash
- Air Blast Dry
- Penetrate Spray
- Low Pressure Water Wash
- Air Blast Dry
- Developer Spray
- Camera Inspection